Lithium Ion Battery Recycling

Project Goals

Our goal is to develop a clean and affordable low-temperature thermal method to preprocess the end-of-life lithium-ion batteries from consumer electronics batteries.

The approach is to utilize knowledge and matured technologies in the process and thermal industries to solve problems in the battery industry.

To accomplish this, REI brings together a highly qualified team with interdisciplinary backgrounds, including:


  • MIT: Dry discharge and life cycle analysis (LCA) and techno-economic analysis (TEA)
  • USREL: Black mass separation and facilities for pilot-scale studies
  • BYU: Investigating staged decomposition and bridging  fundamental research on bench-scale facilities and the pilot-scale demonstration
  • Lion Energy: Providing materials and
    engineering support
  • REI: Fire hazard research and the final demonstration, and providing computational fluid dynamics (CFD) based support
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Key Technologies

Safe battery draining: A  new way to completely drain a battery's power safely without disassembling or using harsh chemicals.

Easier eco-friendly recycling: A low-heat method to pull out "black mass" (the valuable mix of metals inside a battery) using standard machinery that factories already own.

Mobile Recycling: A mobile recycling station that can travel directly to different neighborhoods to process old batteries and educate residents about battery recycling. 

Stopping battery fires: Deep research into how batteries heat up, which gives us the exact blueprints needed to prevent dangerous battery fires.

Interested in Partnering with Us?